Here is a brief explanation on how I made an easy access door to the 5.7 oil filter.
I lowered the engine shield and inserted an extension into the filter drain plug with some wet rtv on the end. I then raised the shield up to the extension and the RTV left a mark so I had a center point. Using that I made a 5" square hole with a side grinder with a cutting wheel. I did not want to cut into the center brace so that was one of the landmarks for that side. I the took some flat aluminum strips and using a large hamer handle i gently tapped it with another hammer to match the shield's curve. I attached the aluminum strips to the piece that was cut out using stainless button head bolts. Once attached I placed it on the shield and drilled holes thru the aluminum strips and the shield. I then slipped speed nuts on and over the drilled holes and fastened the new access door with stainless bolts and flat washers. All sharp edges were sanded with a flapper sanding wheel on a Dremel. I painted the entire assembly to prevent rust and used anti seize on the bolts.
I lowered the engine shield and inserted an extension into the filter drain plug with some wet rtv on the end. I then raised the shield up to the extension and the RTV left a mark so I had a center point. Using that I made a 5" square hole with a side grinder with a cutting wheel. I did not want to cut into the center brace so that was one of the landmarks for that side. I the took some flat aluminum strips and using a large hamer handle i gently tapped it with another hammer to match the shield's curve. I attached the aluminum strips to the piece that was cut out using stainless button head bolts. Once attached I placed it on the shield and drilled holes thru the aluminum strips and the shield. I then slipped speed nuts on and over the drilled holes and fastened the new access door with stainless bolts and flat washers. All sharp edges were sanded with a flapper sanding wheel on a Dremel. I painted the entire assembly to prevent rust and used anti seize on the bolts.
