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Broken intake valve spring

920 Views 9 Replies 6 Participants Last post by  310z
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English is not my native language so please bare with me!

I am helping a friend that bought a Tundra 2008 nice looking and less than100.000 miles. After 2 month one cold morning he was cranking the engine and heard a mechanical noice and engine stopped. So I took it to my garage to help him with it.
Checked with a borescope and see crashed valves, pulled the engine and removed the driver side cylinder head. Two intake valves broken, seat fall off and one valve guide broken. Engine block is fine :) took out the piston that had minor marks on the top. Found a crack in the piston so it will be replaced with new rings.

Glad the engine was just fired up and if the engine rev was higher the block would probably be toast.

So my option is to buy a refurbished head from US that do not need a core. Or get the valves and springs do some welding and repair the head here?

So since I have not worked on this type of engine earlier I wonder if anyone can answer my other questions;

1, Planning to change timing chain and tensioners while doing this, there are many options like from Spark Automotive (cheep), the MELLING or is it only original expensive Toyota parts recommended ?

2, Should I replace the other side valve springs? I will do a valve job on the side so both will be 100 %.

3, I will get a original piston and rings to replace that bad one.

all what I can think of for now. Thanks for any help!
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Some aftermarket parts are reliable, but it's definitely on a case by case basis. I'd first try and figure out what caused the problem before replacing parts, and if you're going through all the time to take it apart, I'd absolutely replace all valves and not just the ones that failed.
Some aftermarket parts are reliable, but it's definitely on a case by case basis. I'd first try and figure out what caused the problem before replacing parts, and if you're going through all the time to take it apart, I'd absolutely replace all valves and not just the ones that failed.
One spring had broke, letting the valve to hit the piston after the keeper had falling off. So the plan is to ge a new cylinder head and replace the valve springs on the other side.

Thanks
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NICE SHOP !

Anyway , what did the piston and bore look like
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NICE SHOP !

Anyway , what did the piston and bore look like
Thx, its my private garage for my hobby cars :)

The piston had minor damage on top but when removed it had cracks. The cylinder & block are ok and not damaged :):)
I have decided to fix the old head with welding and new seats & valve guides to save time. I will also change all valve springs. So glad his engine broke while cranking and this probably saved the engine block.
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Wow , yes luckey the bore is ok.

After fixing the head , take it somewhere to make sure its Flat / not warped .
I think I’d replace the head instead of trying to fix it. That’s a pretty big crack in the piston. I would have the crank checked out as well. Wouldn’t be a bad time to replace all the push rods too. Good idea you are replacing all the valve springs and seats
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You are lucky it did not destroy the block! It looks like that valve got sideways and impaled itself into the head and stayed put. I would not go into the other head and replace the springs. A spring failure is so rare and it really should not happen again. I would replace the head on the damaged side with a remanufactured unit, mainly because fixing that looks to be extremely difficult and time consuming and easy to get wrong. But if you have the skills and knowledge to weld it and machine it, go for it.
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Thanks for all inputs here, but will do the welding and repairing of the cylinder head to save time. Did some checking ..... The timing chain(s) elongation where within spec. Piston rings end gap ok, crank ok but the rod was bent by this mishap :( So will order 1 new rod but can't order the bearing until I see the number stamped on the new rod!
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You clearly see how it is bent, so glad the crank & engine block was ok :)
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Sorry this happened it is a very rare issue to have a valve spring and keepers go bad with this motor and cause a catastrophic failure. I agree with Mikecol I would not dig into the other side. Replace the rod and bearing along with the piston and rod. I love seeing a shop that has the ability to repair and not just replace parts, great work. The iForce motors are know to run beyond a million miles when proper maintenance is kept up. So well worth the repair.
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