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AWD conversion completed

106467 Views 306 Replies 71 Participants Last post by  WNC Tundra
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I guess this could go into the driveline section, but to me it is definitely a performance mod.

Those of you with supercharged trucks and those with stock trucks in cold/snowy climates know how hard it is to get any traction in 2WD on take-off. I have an S/C truck in Canada, so I find that most of the time, if I want to race somebody, I have to quickly shift it into 4WD, otherwise most guys easily get a jump on you. That is all fine and well, until a corner comes up and you start running a risk of damaging your driveline on dry pavement. Also, once you kick someone’s butt, you are likely going much faster than 60 mph, so now you are stuck in 4WD, and if you are on a highway, it is not very convenient to slow down to shift back to 2WD. Even during daily driving, when there is a lot of snow/ice in the neighborhood, I always use 4x4 to get out, and then once you hit the plowed road, you have to switch back again, so another inconvenience.

For these reasons I have been wanting to add AWD option to my truck for some time now. I have seen a guy named BJowett on the forum who installed a Landcruiser T-case into his truck and he was my inspiration. Finally I had a few bucks in my pocket, and after doing my research, I ordered the transfer case I wanted. I decided not to go with the JF2A transfer case found in the Landcruiser and the LX570 because it is a full time transfer case with no option of 2WD, so instead I went with the Torsen LSD equipped multi-mode JF3A t-case found in the 2008+ Sequoia. That transfer case has all the options you can ask for: 2HI, 4HI free, 4LO free, 4HI lock and 4LO lock. So now, when I am driving somewhere in the summer on the highway, I can have it in 2WD and save on gas, if I am driving in winter or wanting to race somebody, I can put it in 4HI free, and when I go off-roading I can lock the center diff and have it in 4HI lock or 4LO lock.

Here is the video of the system operation:


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From the info I can gather, the landcruiser/LX570 transfercase matches the flange locations of the tundra, eliminating the need for driveshaft modifications?

If so, I'm going to pick one up and do some electrical customization to make 4low/center diff lock it work with my 2019. I don't mind loosing 2wd at all.
From the info I can gather, the landcruiser/LX570 transfercase matches the flange locations of the tundra, eliminating the need for driveshaft modifications?

If so, I'm going to pick one up and do some electrical customization to make 4low/center diff lock it work with my 2019. I don't mind loosing 2wd at all.
Citation? I don't know that I've read that. The Sequoia T/C is 1.25 inches longer that the Tundra T/C. I've not seen the inside of any of the three, but the ability to have an open center differential may account for this extra length.
Citation? I don't know that I've read that. The Sequoia T/C is 1.25 inches longer that the Tundra T/C. I've not seen the inside of any of the three, but the ability to have an open center differential may account for this extra length.
Best evidence I have is this thread: https://www.tundrasolutions.com/forums/tundra/90666-project-traction-2/
At no point was there any mention of differences in dimension. That's also why I asked as it seems the Sequoia TC doesn't REQUIRE driveshaft modification, but it's very desirable to do so.
Best evidence I have is this thread: https://www.tundrasolutions.com/forums/tundra/90666-project-traction-2/
At no point was there any mention of differences in dimension. That's also why I asked as it seems the Sequoia TC doesn't REQUIRE driveshaft modification, but it's very desirable to do so.
I would think that the first half of this thread has all of the information that you need in that regard. The very first post gives info about the differing T/C lengths and the need to mod at the very least the rear driveshaft of any tundra configuration with the exception of the RCSB. I'm not immediately seeing any information that indicates the W/B of your truck.

I've been to that thread as well, and although I only breezed through it again today, I didn't see any mention of dimensions either. The tricky aspect of using the L/C vs. the Sequoia case might be the actuator, and that's gone into on the next page or so from where your link begins. It'd be interesting to read your experience on the route that you take. Please keep us up to date!
I would think that the first half of this thread has all of the information that you need in that regard. The very first post gives info about the differing T/C lengths and the need to mod at the very least the rear driveshaft of any tundra configuration with the exception of the RCSB. I'm not immediately seeing any information that indicates the W/B of your truck.

I've been to that thread as well, and although I only breezed through it again today, I didn't see any mention of dimensions either. The tricky aspect of using the L/C vs. the Sequoia case might be the actuator, and that's gone into on the next page or so from where your link begins. It'd be interesting to read your experience on the route that you take. Please keep us up to date!
We know the difference of a Sequoia case but I haven't seen any measurements of the LC one, just that with the LC one you don't HAVE to modify the driveshafts. I'm hoping it's the same or very close to the tundra. Maybe I should hit up the LC200 group and see if someone could crawl under and measure one.
We know the difference of a Sequoia case but I haven't seen any measurements of the LC one, just that with the LC one you don't HAVE to modify the driveshafts. I'm hoping it's the same or very close to the tundra. Maybe I should hit up the LC200 group and see if someone could crawl under and measure one.
Ya, that's probably the best thing to do. I never actually looked into the LC case as I wanted to have the 2WD functionality. Maybe that ability is what makes the length difference. Again, let us know what you find.
From the info I can gather, the landcruiser/LX570 transfercase matches the flange locations of the tundra, eliminating the need for driveshaft modifications?
Best evidence I have is this thread: https://www.tundrasolutions.com/forums/tundra/90666-project-traction-2/
At no point was there any mention of differences in dimension.
That is Brian Jowett's build, and is the thread that originally inspired me to do the Sequoia transfer case swap.
I am aware of the fact that he does not mention the need for driveshaft modification.
However, I believe his truck was also built out of 2 different vehicles.
The front half of his frame is from a Tundra and the rear half of the frame is from a Sequoia.
So there is a good chance he had to do driveshaft modifications just based on that information.

Secondly, there is another side of this that you are forgetting.
This swap has been done on 07-13 trucks which use an Aisin transfer case, same as the Landcruiser and the Sequoia.
However, your truck uses a Borg Warner transfer case.
Very possible that your transfer case dimensions are different than the Aisin one, maybe even the flanges on the driveshaft are different etc.

If so, I'm going to pick one up and do some electrical customization to make 4low/center diff lock it work with my 2019. I don't mind loosing 2wd at all.
I think if you can make that work, it would be great.
You would need to come up with some type of controller that can power up the shift motors and stop them based on limit switch positions inside the shift actuator.

That's also why I asked as it seems the Sequoia TC doesn't REQUIRE driveshaft modification, but it's very desirable to do so.
The Sequoia t-case conversion does require a rear driveshaft modification on every truck except a non-lowered RCSB, as Wynnded mentioned.
Either way, please post your progress once you get going on the project.
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So many unknowns. Unfortunately transfer cases are pricey and since my truck has <1000 miles on it, I don't really want to throw a used TC on there. I may say screw it and bite the bullet on a new LC200 case.
I had a 2015 trd pro previously and always wanted AWD but delayed. Now that I have the 2019 I want to just set it up right.
The electronics I'm not too worried about. I have the electrical engineering know how to make something that would work. I may run a LC TC controller just for the center diff lock and 4low but with the CAN bus stuff that option might not exist. Thankfully reading resistances and comtrolling a DC motor are fairly easy.
With I could get the service manual PDFs, I hate having to pay for the tough to navigate TIS system every time I want to check something small.
Completed the Sequoia to Tundra TCase swap on my twelve. Used 2012 Sequoia TCase, 4WD ECM, and front driveshaft just to be safe. The two changes that I made that have not been done before were to use the Sequoia front driveshaft and to wire the CDLSwitch differently. I gambled $100 on a low mile Sequoia front driveshaft and it dropped right in. It is approximately 1.25 inches Longer than the Tundra front driveshaft so it fits perfectly!
Also, I wanted to wire the CDLSwitch so that it lights up when pushed to Lock the TCase into 4WD. In other words, the CDLSwitch is itself the indicator light to indicate "Locked" and not lighted when "Unlocked" = AWD.
CDLS Pin 6 = Chassis Ground
CDLS Pin 7 = Connected to 4WD ECM Pin 14
CDLS Pin 8 = Connected to 12v Socket + (Red Wire)
CDLS Pin 9 = Connected to 4WD ECM Pin 12
Love, love, love Tundra with AWD that can be driven on pavement and still have 2WD and 4WD Locked modes.
Big thanks to ViktorG and the others who inspired me to do this.
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I gambled $100 on a low mile Sequoia front driveshaft and it dropped right in. It is approximately 1.25 inches Longer than the Tundra front driveshaft so it fits perfectly!
Love, love, love Tundra with AWD that can be driven on pavement and still have 2WD and 4WD Locked modes.
Big thanks to ViktorG and the others who inspired me to do this.
Great news on the Sequoia front shaft being a direct swap.
If I am not mistaken, it also has a grease fitting on the sliding yoke unlike the Tundra one that is not greaseable?
Glad it is working well for you :)
Just measured an LX570 front driveshaft and the in-car length is 32.25" from the front diff flange to the t-case flange.
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Completed the Sequoia to Tundra TCase swap on my twelve. Used 2012 Sequoia TCase, 4WD ECM, and front driveshaft just to be safe. The two changes that I made that have not been done before were to use the Sequoia front driveshaft and to wire the CDLSwitch differently. I gambled $100 on a low mile Sequoia front driveshaft and it dropped right in. It is approximately 1.25 inches Longer than the Tundra front driveshaft so it fits perfectly!
Also, I wanted to wire the CDLSwitch so that it lights up when pushed to Lock the TCase into 4WD. In other words, the CDLSwitch is itself the indicator light to indicate "Locked" and not lighted when "Unlocked" = AWD.
CDLS Pin 6 = Chassis Ground
CDLS Pin 7 = Connected to 4WD ECM Pin 14
CDLS Pin 8 = Connected to 12v Socket + (Red Wire)
CDLS Pin 9 = Connected to 4WD ECM Pin 12
Love, love, love Tundra with AWD that can be driven on pavement and still have 2WD and 4WD Locked modes.
Big thanks to ViktorG and the others who inspired me to do this.

If u can post the pictures of the sequoia front driveshafts and length measurements so we can compare and see if it’s beefed up like lc200 shaft. It would be great. Viktor did swap on my 2008 few years back and just love it especially with the Trd supercharger.
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The Sequoia front driveshaft looked identical to the Tundra driveshaft except for the length. Could not get a good photo installed due to crossmembers blocking the view. Same for measurements. No visible extra grease zerks either. One zerk on each end.
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Completed the Sequoia to Tundra TCase swap on my twelve. Used 2012 Sequoia TCase, 4WD ECM, and front driveshaft just to be safe. The two changes that I made that have not been done before were to use the Sequoia front driveshaft and to wire the CDLSwitch differently. I gambled $100 on a low mile Sequoia front driveshaft and it dropped right in. It is approximately 1.25 inches Longer than the Tundra front driveshaft so it fits perfectly!
Also, I wanted to wire the CDLSwitch so that it lights up when pushed to Lock the TCase into 4WD. In other words, the CDLSwitch is itself the indicator light to indicate "Locked" and not lighted when "Unlocked" = AWD.
CDLS Pin 6 = Chassis Ground
CDLS Pin 7 = Connected to 4WD ECM Pin 14
CDLS Pin 8 = Connected to 12v Socket + (Red Wire)
CDLS Pin 9 = Connected to 4WD ECM Pin 12
Love, love, love Tundra with AWD that can be driven on pavement and still have 2WD and 4WD Locked modes.
Big thanks to ViktorG and the others who inspired me to do this.
Awesome! I am actively sourcing my parts. I love the idea of just replacing the front drive shaft. Is there anyway to avoid shortening the rear drive shaft? Without that drive line modification this is truly just bolt on get it done in the driveway work, I think...
PM your email address and I will send my highly detailed step by step instructions. All info in one place!

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Anyone do this job on jack stands? I am wondering if I just need to plan on renting a lift bay. I have 4 of these jack stands (link) and can rent a transmission jack easy enough. I will also need to get my hands on a shop crane, to get the t-case out of the bed of the truck. These are things I can rent or buy used and immediately sell for roughly the price I pay for them.

The problem with renting a lift bay will be the rear driveshaft modification time. Maybe I should source a used rear drive shaft to modify in advance so it is an just a swap and then I can sell my unmodified driveshaft.

Let me know if there are any thoughts to share on this. Typing this out made me think more critically about all of it and renting a bay and purchasing a rear drive shaft seems to make the most sense. Hopefully there is a market for my unmodified drive shaft and I don't get shafted out of that money.

Feedback would be great from those that have done this or just swapped a Transfer case in general.
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Anyone do this job on jack stands? I am wondering if I just need to plan on renting a lift bay. I have 4 of these jack stands (link) and can rent a transmission jack easy enough. I will also need to get my hands on a shop crane, to get the t-case out of the bed of the truck. These are things I can rent or buy used and immediately sell for roughly the price I pay for them.

The problem with renting a lift bay will be the rear driveshaft modification time. Maybe I should source a used rear drive shaft to modify in advance so it is an just a swap and then I can sell my unmodified driveshaft.

Let me know if there are any thoughts to share on this. Typing this out made me think more critically about all of it and renting a bay and purchasing a rear drive shaft seems to make the most sense. Hopefully there is a market for my unmodified drive shaft and I don't get shafted out of that money.

Feedback would be great from those that have done this or just swapped a Transfer case in general.
I realize that this isn't much help, but I used 6-ton jack stands because we didn't have anything smaller, and we have a transmission jack. On the subject to the drive shaft, I don't know if phasing would be something to look into. Getting a second-hand, already modded drive shaft would be a good idea, you could also ask them about phasing, if it's even a concern.
I will also need to get my hands on a shop crane, to get the t-case out of the bed of the truck.
The transfer case weighs a little over 100 lbs, it is easily lifted and moved around with one extra set of hands.

The problem with renting a lift bay will be the rear driveshaft modification time. Maybe I should source a used rear drive shaft to modify in advance so it is an just a swap and then I can sell my unmodified driveshaft.
What I normally do with these is leave the rear driveshaft out, put the truck in 4x4 and lock the center diff.
Now you have a front wheel drive truck that you can no problem drive around for a few days.
The driveshaft shop that I go to does the job in one day and the shaft can be easily installed on the ground without a lift.
Buying and reselling would be a hassle.
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I was able to move mine from pallet/truck/jack by myself, and I'm kind of a weak-tit. ;-)
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The transfer case weighs a little over 100 lbs, it is easily lifted and moved around with one extra set of hands.

What I normally do with these is leave the rear driveshaft out, put the truck in 4x4 and lock the center diff.
Now you have a front wheel drive truck that you can no problem drive around for a few days.
The driveshaft shop that I go to does the job in one day and the shaft can be easily installed on the ground without a lift.
Buying and reselling would be a hassle.
I was able to move mine from pallet/truck/jack by myself, and I'm kind of a weak-tit. ;-)
This is super helpful, thanks! On my way to pick up the TCase now.

Just sourced my front drive shaft.. all parts in hand or en route. Pumped!
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