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VSC trouble on lifted Tundra. PROBLEM FIXED!

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58K views 150 replies 29 participants last post by  GravelsPitsYew  
#1 ·
Hey guys. I'm new to the Tundra discussion boards. I own a 2010 Tundra Double Cab (Metalic Slate) w/led lighting kit, Volant CAI, 4" lift, and Nitto Trail Grapplers (295/70r18). A few more mods as well, but I won't bore you will all of them.

The reason I came to this site is I was experiencing a problem with my VSC controller causing the ABS to kick in when making right hand turns around freeway on ramps and off ramps. This is a very common problem with Tundras that have exceeded the factory 2.5" lift limit, especially if you have aftermarket, oversized tires.

I purchased this truck already modified last year, in December. I LOVE, LOVE, LOVE the truck. I have to tell you though, the first time that the VSC caused the ABS system to kick on, it scared the CRAP out of me. It sounded like gears were grinding, and the truck was vibrating and rattling. With pale face and cold sweat beginning to bead on my forehead, I pulled to the side of the road and looked in the rear view mirror expecting to see bits and pieces of my transmission laying in my wake.

I immediately made an appointment with my mechanic to diagnose and rectify this issue. Fortunately he is a member of the Tundra Talk forum, and he quickly diagnosed the problem. Fixing the problem was another issue though.

After 4 days of him attempting to fix the issue, he sadly hung his head and admitted defeat. He is a master mechanic, and the tech that was working on the problem with him used to work as a mechanic at the Toyota Dealership. I was unpleasantly surprised to hear that they couldn't fix this problem. I figured I just had to deal with the fact that every time I got into the truck I was going to have to depress the VSC control button for 3 seconds and turn it off.

Well this just didn't sit well with me. After reading post after post from people who successfully rectified this problem, I though to myself, "What am I doing wrong?" Well, I finally figured it out! I started looking at the posts from all the guys who couldn't get the problem to clear- even after shimming up the VSC module with washers and doing the ZPC. After all, I was one of those guys. What did they (and I) all have in common? OVERSIZED, AFTERMARKET TIRES!

Like I said, my truck was purchased post modified. Whoever modified this truck prior to me buying it never took care of the TPMS (tire pressure monitoring system) sensors firing off. So I always drove around with the low tire pressure indicator illuminated. I was told to just ignore it. BIG MISTAKE! Apparently the TPMS sensors weren't ever moved over from the stock tires to the aftermarket tires. I was told by the gentleman at Discount Tires that Toyota TPMS sensors in particular were hard to move to aftermarket wheels and tires because of the angle (or lack thereof) on the sensor that inhibited it from sitting flush and being utilized in the new gear.

I call the VSC, ABS, ZPC, and TPMS the "axis of evil"! ALL of these things need to be addressed before you can truly rectify this chronic problem. You see, your vehicles computer had been programmed to perform multitudes of calculations per second to prevent accidents and rollovers. When you shim up the VSC controller, you compensate for (aka trick) the system on the vehicle to make it think it's back at level, and not in a "nose up" condition. And when you follow it with the zero point calibration you solidify the change. If your truck is lifted 2.5" or less, or you moved the TPMS sensors form the old stock tires to the new tires, then you are DONE! The VSC will never cause the ABS to kick in again (unless it's a real condition that requires it to). However, if your TPMS indicator on your dashboard is still illuminated, you have not totally fixed the problem, and it's only a matter of time before the ABS kicks in on you making a tight turn.

So why is this? Well, the computer on your truck thinks that your tires are FLAT! The engineers at Toyota have written the software to calculate and compensate for any and every scenario. Lets say your tires are actually low (15 psi), and you go to take a sharp turn at a decent rate of speed- there is a possibility that the height, weight, and the inertia of the vehicle will cause you to lose traction and the bead in the tire will slip off the rim. This could lead to a disastrous situation. So the engineers at Toyota have the system calibrated to compensate for this by (once again) kicking on the ABS, and braking to some wheels and applying power to others. However, if the TPMS on the truck shows no trouble, you're able to take the same turn at the same rate of speed without incident.

Sometimes problems can be blessings in disguise. After arriving a at work a few weeks back, I exited my vehicle to hear a hissing sound coming from the valve stem on my passenger rear tire. I decided to bite the bullet, and kill 2 birds with one stone. I took the truck over to Discount Tires (which fortunately is less than a mile from my work) and had them pull all my tires off and replace the standard valves with the new TPMS valves/sensors. They have developed new sensors now that have flexible bases on them. This overcomes the issue caused by the factory Toyota TPMS sensors. The cost me $70 per sensor. The guys at DT then recalibrated my system and cleared the TPMS alarm on my dash. I took the truck to the on ramps and off ramps where I personally experienced the ABS going off before. I burned around the turns at a speed that was probably faster than what would was recommended to be safe- and low and behold...... PRESTO! PROBLEM SOLVED!

I said all that to say this..... 3 things must be addressed to resolve this problem.

1. Shim up the VSC to level
2. Do a Zero Point Calibration
3. Make sure that the TPMS is operating properly (when applicable). NO ALARMS!

If you will do ALL of these things, you WILL NOT have issues with the VSC applying the ABS when taking tight turns.

Good luck guys.
 
#7 ·
I tried that



I tried to post it in a different thread but it denied me access. I actually tried to reply to a thread regarding the same issue. The thread was 16 pages deep. Unfortunately it denied me access. I just signed up for the free membership, and to be honest, the ONLY reason I signed up was to share this information with you guys. I'm not sure if I was denied because I don't have a paid membership, or if I was denied because I'm so new to the boards that the moderators need to verify my membership. However, this issue I was having was a persistent, nagging problem to me- and I nearly obsessed over it. Just bypassing the feature wasn't enough. There HAD to be a way to fix this problem- and there was (is). Remember, if you've done the VSC shim with washers, and the ZPC, and you're STILL having issues with the ABS going off around corners, look into the TPMS. If your TPMS warning light is illuminated on your dashboard, the you need to rectify this before the ABS issue will stop. Remember, all the aforementioned systems (VSC, ZPC, and TPMS) tie into the ABS via the trucks sophisticated computer system. If your truck thinks that low tire pressure is going to make you slide off the road, then it's going to overrule you and do what it takes to prevent an accident, and ultimately a liability issue with Toyota.

To be honest, I'm not going to complain about Toyota's over-zealousness regarding their computer software and safety features. I'd rather be over protected than under protected.

We paid ALLOT of money for these trucks and aftermarket mods. Believe me, an extra $300 for 4 new TPMS sensors (price included tax and install) is a DROP IN THE HAT compared to the frustration of my ABS going off if I didn't bypass the VSC.

Oh, and one more thing... Anyone who has had this problem can also attest the the issue of power loss. Apparently (and don't quote me on this), when the VSC system isn't operating properly, the computer simulates the truck bed having a load in it. I've heard it's around 500lbs. So when you correct this problem, you will INSTANTLY notice you have more power to the pedal. And isn't that one of the main reasons we bought this truck to begin with? :werd:
 
#4 ·
Forgive the my ignorance, but how do you shim up the VSC? I too have experienced this condition. I posted about it last week and was given the link on how to do a ZPC. I have aftermarket TPMS sensors due to the stem issues and have not once received an alarm.
 
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#13 ·
It's pretty ironic that I read this post tonight. Every since I got my new wheels and tires from Discount Tire Online earlier this year, my "low tire" idiot light has been on. The local dealership wanted a small fortune to calibrate the new sensors I got with the wheels and tires, so I haven't gotten it done. Today, I drove by new NEW local Discount Tire store. I got home and called them to explain my situation. The gentleman I spoke with could not have been an nicer, and told me to bring my truck right over and they would calibrate my sensors free of charge! Awesome! Couldn't make it today, but heading over there tomorrow morning. Great job, Discount Tire. You've earned repeat business for sure. :)
 
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#19 ·
So I went to our new Discount Tire store today. They gladly calibrated my TPMS sensors, and no more light! Cool. How could this get even better, you say? They gave me a free hat! Awesome. :)
 
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#17 ·
Discount Tires

Discount Tires- where do I even begin in singing their praises? Discount Tires not only sets the standard for the way a tire company should operate- the set the standard for the way EVERY business should operate.

If you've ever had the pleasure of working with them, you will agree with the aforementioned. My first experience with Discount Tires was about 8 years ago when I was driving a 1999 Toyota 4Runner. On my way into work one morning I hit something on the freeway (an allen wrench to be specific) that pierced my tire and quickly deflated it. After throwing on a spare, I made my way over to Discount Tires to get the issue resolved. Upon arrival a technician greeted me at my truck to inquire the purpose of my visit. Within 5 minutes my truck was in the service bay and they were assessing the issue.

I was pleasantly surprised to find out that I didn't need a new tire, but that they could patch my damaged tire.

After performing their work I was informed that the amount I owed for the repair was $0.00 . The manager said they do service like that to get repeat business. I told the guy, "Say no more my friend. You've just secured yourself a repeat customer."

So about 8 or 9 months later, I was in need of new tires. I went online and made an appointment. The staff was super knowledgeable regarding the physics of the tires and what would best suit my needs. I arrived a few minutes early, and once again my truck was in the service bay within minutes. They also balanced the tires/wheels.

After all was said and done, the manager told me that I should come in every 3 months to have the tires rotated. When I asked him how much they charged for tire rotation he told me it was FREE for the lifetime of the tire.

Needless to say, he acquired a LIFETIME CUSTOMER at that moment. I've been going to them ever since, and I've never had a bad experience there. If they don't have your particular tire size in stock, they will special order it for you and get it shipped within a day. So if you decide to utilize their business, make sure you go online or call ahead of time to see if they have the particular tire and size you are looking for. Also, ALWAYS make an appointment. This will expedite the process exponentially.

VIVA DISCOUNT TIRES!!!!!!!!
 
#18 ·
Good Job Discount Tires,

FYI: If you all do your research - when you buy tires from Discount Tires - it comes with Lifetime rotation and Balance (Actually you pay for it up front $16/tire) and all tire repair (patch) are free - they will even repair (patch) OEM tires that came with your truck for free.

The things you have to be careful is who does the work on your truck - don't get the kid that mostly runs around and does all the cleaning work on your Wheels/Tires, My Black Fuel Hostage Wheels and Nitto Trail Grappler Tires cost me over $2,500.00 - NO way i'm having some newbie try to balance my tire and scratch my wheels.

If you talk to them and tell them about your concerns and watch them like a hawk - they will do a good job - I had the Master Technician do a Road Force Balance on my wheels/tires - now they ride as smooth as the original tires - well maybe a little bumpier - remember I'm running Nitto Trails Grappler LT305/55/20 tires - Did i mention they look B@d A$$

I also did the Zero Point Calibration with a paper-clip - seems to be all good - I kept the rake on my truck with a LRO 3/1 Leveling Kit but swapping out the 1" rear blocks with CoachBuilder +3 Extreme Shackles (1.5" - 1.75" lift in the rear).

Love the Looks!!
 

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#23 ·
What mod are you talking about?



Which mod are you talking about? Is it the VSC modification, the ZPC modification, or the TPMS fix? There were 3 listed that all need to be done in order to rectify this issue. If all are done, then it doesn't matter what the lift height on the truck, or the tire size- your VSC module won't cause your ABS system to fire off when taking tight turns. You won't have to push the VSC button to the lower right of your steering wheel to disengage the feature. It will work the way it's supposed to.
 
#27 ·
I couldn't agree more. If you are gonna go into the cluster, you might as well just pull the bulb.

Just make sure you solder the resistor in the correct orintation. I had mine turned around and the mod didn't work. Switched it and all was good.

I forget I have the system until threads like this come up.
 
#28 ·
Staunchly disagree



DO IT RIGHT! Go to Discount Tires, or one of their competitors who knows how to install the TPMS sensors and register them with your trucks onboard computer. They communicate wirelessly at 350MHz. My sensors cost me $70 each.

By pulling the bulb, all your doing is extinguishing the light on your dashboard. You're not fixing the issue, so your ABS will STILL continue to fire off going around tight turns.

The light on the dash is annoying, but my ABS going off was WAYYYYYYY more annoying.
 
#29 ·
If the resistors and diode is only turning the light off. That's not a fix. Must have something that corrects the computer so the truck will function properly. I proved that this weekend when I installed a speedometer calibrator and was able to tell the computer what size tires I was running and it adjust accordingly. What a difference , the speedometer reading the correct speed is just icing on the cake when you consider it shifts better and my gas mileage so far is Awesome. Comparing my dash reading of 12 mpg before to a reading of 15.2 now is huge. I filled up this morning to get a true reading after a tank of gas. But I'll bet it's doing alot better and this was done with no slight of hand. I'll give u a update on the Hypertech Thread later. But I would like to know the answer about the resistor diode fix. Is it real or just a bandaid.

Sent from my Crew Max
 
#32 ·
The resister mod is doing nothing more than telling the truck that all tire pressures are normal. It is not just turning off the light. The ECU thinks that the pressures are good and will not affect the ABS.

Believe me, I live in a snowy area, I want my ABS and traction control to work as it was designed to.
 
#30 · (Edited)
Just a heads up guys!
You can get the sensors on ebay for about $100 a set.
Part number is 42607-0C050 or 42607-0C030
Make sure you buy new ones, batteries only last in them for 5-7 years and then you have to replace the sensor. There's no way to replace the battery.

Alloy wheels & aftermarket wheels take the 20 degree sensors. Steelies have 40 degree sensors which sometimes can flipped and used on aftermarket wheels. Here's a chart.

BTW, if you know the codes on the sensors, you can update them on the ECU (as well as ZPC) using the $35 techstream cable.

Image
 

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#33 ·
aftermarket TPMS

The guy at Discount Tires started explaining to me the issue with the angled TMPS sensors, and how different rims will take different ones. I knew I could order them on Ebay and/or Amazon for much cheaper, but I wasn't exactly sure which ones I needed since the guy who did the mods on my truck before I owned it didn't have any TPMS sensors at all in the tires. Not to mention, the guy at DT told me he wasn't even sure which ones I needed until he pulled my tires off and looked at my rims. He did tell me that if I ordered them from Amazon he would install them for $6 per wheel. I'm 5 or 6 months away from needing some new tires, and I just figured if he was already fixing one of the valve stems in my tires, I might as well suck it up and knock out the whole shebang. Some people might argue, but I feel my time and convenience is more important than saving a few bucks.

This isn't exactly a mod/fix that you can do yourself though. You can buy the components yourself, but unless you have a mechanical press that can unseat the bead on your tire from your rim you won't be able to install them. You also need the handheld TPMS controller that interfaces with your trucks computer- and I'm sure that thing isn't cheap. You need this to get your truck to recognize the new sensors, and to assign each one to a specific tire. And if you bought the TPMS controller, how often would you actually ever use it anyways? It's easier to go to a place where they already have the equipment to do the mod for you.